7 inch zipper
2 pieces of fabric (main outside) 5 1/2 inches by 9 inches (in a perfect world, you could make 4 outsides from one fat quarter)
2 pieces of lining fabric 5 1/2 x 9 inches
2 pieces of fusible fleece 5 1/2 x 9 inches
1 piece main fabric 2 1/2 inches x 3 inches
Enclosing the Zipper:
- Cut the 3 x 2 1/2 inch piece into 2 1 1/4 x 1 1/2 pieces.
- Wrap one of the pieces, right side against the zipper around to the back of the zipper overlapping the two sides. This should be about 1/2 from the ends of the zipper.
- Sew the tube down right next to this and then trim the bottom of the zipper. Do this slowly just in case you judge where the bottom of the zipper is. Trim away the excess zipper.
- Pull the zipper through so it looks like the zipper is closed by fabric at the bottom.
- Repeat for the top of the zipper. I would suggest opening the zipper up a bit.
- Unzip the zipper halfway.
- Take one of the fused main pieces and center the enclosed zipper underneath it centering it on the right side of the fabric (wrong side of fabric will be facing you). Hold it stable with a couple of pins.
- Take one of the iining sections and place underneath the zipper with the right side facing you. Pin the three sections together.
- Sew using a regular presser foot and sewing just a presser foot width from the side of the fabric (I would guess that is between 1/8 and 1/4 inch). This keeps the stitches about 1/8 from the zipper teeth. When you get about an inch from the zipper pull, lift the presser foot, and move the zipper to the part already stitched. Continue stitching until the end. This will give you a nice even seam.
- When you have finished the above, do the same on the other side of the zipper.
- When this step complete, you will have a zipper in the middle, the lining fabrics below and the main fabrics on top.
- Trim the excess from the sides of the zipper so that it lays in line with the outside and linings.
- Make sure zipper is all the way open (very important).
- Put the right sides together of the outside fabrics and pin. Do the same with the lining fabrics. Make sure they are even where they meet at the zipper. At the junction of the zipper, push the seams toward the iining and make sure that the zipper facing is pinched in half. Do for both sides.
- Start sewing about an inch from the sides of the bottom of the lining and sew all the way around until you are about 4 inches from where you started on the lining. Backstitch and end.
- Trim the seams neatly and cut across at the corners (to reduce the bulk).
- Turn the bag by pulling the outside through the lining. Use a knitting needle or large scissors to make the corners square and to push the junction of the zipper and the bag so it sits nicely.
- Either hand stitch or machine stitch the bottom of the lining so that nothing can slip through.
- Give it a little press! Sometimes I press it along the way when I have finished making the bag sandwich.